Double Roll Mill

Double Roll Mill
Product Code: Double Roll Mill
Double Roll Mill
Overview

For more than 25 years MIKRONS is well-known for manufacturing durable, hi-tech and state-of-the-art Triple and Two Roll Mills for the process industry. Our Two Roll Mills are designed with many user friendly features like durability, compactness, ergonomic features, ease of mobility, user friendly operation & maintenance and economy.

Compounds may be of rubber, plastic, polymer, or tile compound. The mills are available in various sizes, with bushings or self-aligning roller bearings, and manual or motorized nip adjustments. The mills are heavily constructed to mix newer and tougher compounds in a silent, trouble-free manner, and are very durable and reliable in operation. The mills are manufactured as per rigid international standards with many attractive features and options.
 
Design Highlights
  • Special close grained centrifugally cast, bushings / bearings of special wear resistant alloy.
  • Rolls from special chilled cast iron with uniform wall thickness with built in shaft.
  • Special design at necks to withstand high impact loads.
  • Heavy duty guides are provided
  • Special alloy steel connecting gears, heat treated and hardened for durable, long life. 
 
Optionals
  • Scraper System with interchangeable blades
  • Single or dual roller speed
  • Frequency Inverter for Speed Control
  • Heating & Cooling System for the Rollers
  • Explosion Proofing electrical
  • Automatic Product Dispenser
  • Solvent Dispensers
  • Stainless steel hopper
  • Splash tray to facilitate cleaning
  • Cleaning mode
  • Reverse roller direction
  • Emergency stop function
  • Acrylic cover provided for the roller
  • Quiet operation due to non-metallic gears and timing belt drive
  • Manual roll turning for safety while cleaning
  • Sealed water cooling
  • Safety clutch allows rolls to be turned for cleaning with motor
  • Safety cover shields turning rolls
  • Higher or lower friction ratio level available.

Salient Features

  • The rolls are electrically heated with cartridge heaters for optimum heat distribution over the entire roll surface with temperature controllers.
  • Temperature of two rolls can be sensed individually by a separate thermocouple system.
  • The surface of the rolls is hard chrome plated, ground and mirror polished.
  • The drive system consists of geared motor with variable frequency drive.
  • The Roll RPM can be varied
  • The control cabinet is mounted on a swing arm enabling a multitude of position for best viewing possibility.
  • The cooling of this roll is done by water cooling arrangement and water is collected in a water collecting tank which is at the other end of roll shaft.
  • This system will help in cooling of the rolls rapidly during the shut down or change over requirement.
Technical Specification
Models DRM-6X15 DRM-8X18 DRM-10-24 DRM-12-36 DRM-15-40 DRM-16-42
Roller Diameter 6"X15" 8"X18" 10"X24" 12"X36" 15"X40" 16"X42"
Roller Rotating Speed (rpm) Slow Roller 20 20 20 18 18 16
Fast Roller 24 24 24 22 22 20
Motor HP 7.5 10.0 15.0 20.0 40.0 60.0
Weight of M/C(Kg) 4 6 10 18 30 40
Overall Dimension 1000X1000 1200X1200 1400X1400 1600X1600 1600X1600 2000X2000

 

Application

  • Compounding and sheeting out of rubber
  • Feed mills for calendars and extruders
  • For re-mixing
  • For plain compounding and mixing

 

Double Roll Mill


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